Replacing Floor Pans With Sheet Metal

Floor pan by auto metal direct.

Replacing floor pans with sheet metal.

Replacing floorpans is one of the most basic sheetmetal jobs there is and among the most common. Amd s floor pans feature all correct lines. Working from the underside trace the edges of the old floor on the new one so you can more easily locate all the holes for the welds. Take the new floor back out and mark the location to drill for your eleventy billion plug weld holes.

With floor pans warping is not nearly as much of an issue so you can weld a little closer than 3 inches. This is the passenger side floor pan for my 1986 dodge omni being formed with a hand brake. Https amzn to 2ip7eid auto body hammers basic entry level. In the past car owners had to replace the entire metal floor of a vehicle regardless of the corroded patches size.

Tape off the spot to be repaired with masking tape. Use a handful of sheet metal screws and securely attach the new floor to the old edges. Replace your rusted cut or weakened floor with oe style floor panel manufactured by the restoration experts at amd from heavy gauge steel as original. So why waste your time trying make do when you can replace it with oem quality sheet metal parts.

However butt welding looks better and leaves no overlaps but is a long process. The importance of a floor pan repair panel lies in its fit location and size. If you re doing a partial floor panel you ll be cutting around the repair to be done. Mig weld sheet metal install partial panels.

Many restorers choose to lap weld floor pans because it s easier. This cuts down on the warp factor of the sheet metal. Even an otherwise rust free car will often have some swiss cheesing of the floors 40 years of wet. I weld in a new hand formed floor pan in my 1978 ford f150 truck.